Conveyor iron ore separator AGP-K-5

The conveyor separator is designed for sorting iron ore by sulfur, total iron and silicon oxide content in real time, without sampling

The operator interface shows in real time trends in elemental concentrations of Stotal, SiO2, Fetotal, C

The separator generates a control signal to sort ore every 60–90 seconds

Determination of the elemental composition of ore is carried out to a layer depth of up to 300 mm

No contact with material and conveyor belt

No radioactive source

Where to install the AGP-K-5 separator?

The separator is built into the conveyor line for automatic sorting of iron ore by chemical composition in real time.

Main installation points:

After primary crushing

For what:

Sorting of ore into rich (with high iron content) and poor before enrichment.

Profit:

Sending for processing only ore with high iron content, reducing the cost of enrichment of low-grade ore.

Before sintering production

For what:

Separation of ore with high sulfur and silicon content.

Profit:

Obtaining high-quality raw materials for the sinter plant, reduction of harmful emissions during roasting.

In finished product warehouses

For what:

Formation of homogeneous ore batches with given characteristics.

Profit:

Guaranteed quality of shipped products and stability of metallurgical furnaces.

How it works:

The separator is installed under the conveyor.

Analyzes the composition of each portion of ore without stopping the conveyor.

Automatically gives a signal to the flow transfer mechanism.

Divides the ore into several streams according to Fe, S, SiO₂ and other elements content.

What it gives:

Automatic sorting of ore by chemical composition.

Improving the quality of iron ore concentrate

Reduction of sulfur content in finished products

Optimization of costs for transportation and processing of low-grade ore

Operator interface

Data appears every 90 seconds; to display average data, the user can also set the required time of 5, 10, 15, 30 minutes

The operator interface shows trends in elemental concentrations and issues control signals to transfer the ore flow.

The interface can be adapted to customer requirements.

Characteristics

Neutron source Portable neutron generator ING-27 with alpha detector

Neutron energy 14 MeV

Neutron beam intensity 5 x 10⁷ n/c

Number of labelled neutron beams 9

Gamma radiation registration system 14 gamma detectors based on BGO crystal

Overall dimensions of the neutron module (LxWxH) 1 255 x 2 046 x 1 295 mm

Minimum distance between the ribbon branches 1 090 mm

Weight of the neutron module 2 900 kg

Power supply requirements from 220 V mains

Power consumption of the measuring unit Not more than 1 500 V-A

The results are displayed on the AGP-GUI user interface and are available to the enterprise process control system via an Ethernet connection via the Modbus protocol and SQL database

Basic software is compatible with Linux operating system

Execution

The neutron separator includes: a neutron generator with a built-in alpha detector, biological protection, gamma detector units, a control cabinet, an ore flow transfer unit, a program for analyzing the characteristic spectra fitHist, a graphical user interface with the AGPGUI separation module. Compatible with most types of conveyor belts. Does not require additional sampling and loading and unloading equipment.

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Conveyor iron ore separator AGP-K-5