Conveyor analyzer of agglomeration batch AGP-K-1

Conveyor analyzer AGP-K-1 is designed to determine the elemental composition of sinter charge on the conveyor in real-time mode, without sampling

The operator interface shows in real time trends of basicity changes as well as elemental concentrations of CaO, SiO2, MgO, Al2 O3, Fe common, С

The analyzer provides data on the elemental composition of the charge every 40-60 sec

The elemental composition is analysed for the whole depth of the charge layer up to 300 mm

No contact with material and conveyor belt

Permissible mass fraction of water in the charge up to 20 per cent

No radioactive source

Where to install the AGP-K-1 analyzer?

The analyzer is built directly into the conveyor line at the sinter plant to control the composition of the charge before it goes to sintering.

Main installation points:

At the exit from the bin or at the stage of preparation of the sinter charge

For what:

Check the composition of the whole mixture (ore, limestone, coke) after mixing. This is the last opportunity to adjust the formulation before sintering.

Перед загрузкой на
агломашину

For what:

Final, fastest control. The analyzer shows the charge composition in real time just before sintering, allowing the properties of the finished product to be predicted.

How it works:

The analyzer is placed directly under the conveyor — all material passes through it.

It continuously measures the composition without sampling, every 40-60 seconds.

The data is immediately transmitted to the operator's computer or to the shop floor automation system.

What it gives:

Stable quality of sinter due to constant control of basicity (CaO/SiO₂).

Saving coke due to precise
carbon control.

Reduction of waste and
raw material overconsumption.

Measurement errors

Element/ Oxide	Content range, %	Measurement uncertainty
CaO	4 - 12	0,3
SiO2	2 - 8	0,3
C	2 - 7	0,3
Fe	54 - 62	0,5
MgO	0,5 - 3,5	0,3

Operator interface

The data appears every 40-60 sec, the user can also set the required time of 5, 10, 15, 30 min, shift, day to output the averaged data.

The operator interface shows trends in elemental concentrations.

The interface can be customized to meet customer requirements.

Characteristics

Neutron source Portable neutron generator ING-27 with alpha detector

Neutron energy 14 MeV

Neutron beam intensity 5 x 10⁷ n/c

Number of labelled neutron beams 9

Gamma radiation registration system 14 gamma detectors based on BGO crystal

Overall dimensions of the neutron module (LxWxH) 1 255 x 2 046 x 1 295 mm

Minimum distance between the ribbon branches 1 090 mm

Weight of the neutron module 2 900 kg

Power supply requirements from 220 V mains

Power consumption of the measuring unit Not more than 1 500 V-A

Results are output via Modbus protocol, Ethernet or fibre optic connection to the production control system or to the GUI user interface.

Basic software is compatible with Linux operating system

Execution

The conveyor analyzer is placed between the working and idle conveyor belt.

The AGP-K-1 includes a neutron module with biological shielding and gamma detector unit and an electronics cabinet.

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Conveyor analyzer of agglomeration batch AGP-K-1