Conveyor cement analyzer AGP-K-6

Conveyor analyzer AGP-K is designed to determine the elemental composition of cement on the conveyor in real time, without sampling

Operator interface shows real-time trends of elemental concentrations of CaO, SiO2, MgO, Al2O3, Feob common, C

Analyzer provides data on elemental composition of cement every 40-60 sec.

Elemental composition is analyzed for the whole depth of the layer up to 300 mm

No contact with material or conveyor belt

Permissible mass fraction of water - up to 20%

No radioactive source

Where to install the AGP-K-6 analyzer?

The analyzer is built into the conveyor line of the cement plant for continuous quality control of raw materials and finished products in real time.

Main installation points:

On the raw mix conveyor

For what:

Control of the raw mix composition before feeding into the kiln.

Profit:

Ensuring stable oxide ratios (CaO, SiO₂, Al₂O₃, Fe₂O₃) for obtaining high-quality clinker.

После сырьевой мельницы

For what:

Chemical composition control of the raw slurry.

Profit:

Timely correction of charge composition parameters.

On the finished cement shipping line

For what:

Final quality control of products before shipment.

Profit:

Guaranteed compliance of cement with declared grades and standards.

How it works:

The analyzer is installed under the conveyor — the entire material passes through it.

Measures chemical composition without sampling every 40-60 seconds.

Works with material of any size.

The data is transmitted to the production management system.

What it gives:

Continuous control of key oxides (CaO, SiO₂ etc.).

Stable quality of clinker and finished cement.

Reduced energy costs by optimizing the roasting process.

Product compliance with standards.

Measurement errors

Element/ Oxide	Content range, %	Measurement uncertainty
CaO	30 - 50	0,4
SiO2	10 - 20	0,3
C	2 - 7	0,2
Fe	2 - 5	0,3
Al2O3	2 - 5	0,3
MgO	0,4 - 3,0	0,3

∆=|X_HA - X_AGP | where X_HA is the chemical analysis value, X_AGP is the AGP analyzer value.

Operator interface

The data appears every 40-60 sec, the user can also set the required time of 5, 10, 15, 30 min, shift, day to output the averaged data.

The operator interface shows trends in elemental concentrations.

The interface can be customized to meet customer requirements.

Characteristics

Neutron source Portable neutron generator ING-27 with alpha detector

Neutron energy 14 MeV

Neutron beam intensity 5 x 10⁷ n/c

Number of labeled neutron beams 9

Gamma radiation registration system 14 gamma detectors based on BGO crystal

Overall dimensions of the neutron module (LxWxH) 1 255 x 2 046 x 1 295 mm

Minimum distance between ribbon branches 1 090 mm

Weight of neutron module 2 900 kg

Power supply requirements from 220 V mains

Power consumption of the measuring unit No more than 1 500 V-A

Results are output via Modbus protocol, Ethernet or fiber optic connection to the production control system or GUI user interface.

Basic software is compatible with Linux operating system

Execution

The conveyor analyzer is placed between the working and idle conveyor belts.

The AGP-K includes a neutron module with biological shielding and gamma detector unit and an electronics cabinet.

Заголовок контентного блока

Съешь ещё этих мягких французских булок, да выпей чаю. Съешь ещё этих мягких французских булок, да выпей чаю. Съешь ещё этих мягких французских булок, да выпей чаю. Съешь ещё этих мягких французских булок, да выпей чаю.

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Conveyor cement analyzer AGP-K-6